Matched system design — the QMY10-15 mobile block press is specified together with its mixer, feeder and curing layout so the press never idles waiting for material.
Technical Specifications
| Parameter | Value |
|---|---|
| Model | QMY10-15 |
| Product Type | Mobile Hydraulic Block Making Machine |
| Overall Dimensions (L×W×H) | 3150×1800×2400 mm |
| Hydraulic Pressure | 21 MPa |
| Vibration Method | Mould vibration |
| Excitation Frequency | 4500 r/min |
| Demould Method | Hydraulic |
| Total Power | 16 kW |
| Total Mass | 4500 kg |
| Molding Cycle | 15 s |
| Standard Mould Format | 10 pcs/mould (400×200×200 mm) |
| Output Capacity | 2400 pcs/h (400×200×200 mm block, 10 pcs/mould, 15 s cycle) |
| Output Capacity | 3360 pcs/h (400×150×200 mm block, 12 pcs/mould, 15 s cycle) |
| Output Capacity | 3840 pcs/h (400×120×200 mm block, 16 pcs/mould, 15 s cycle) |
| Output Capacity | 4320 pcs/h (400×100×200 mm block, 18 pcs/mould, 15 s cycle) |
| Daily Output | 19200 pcs/day (400×200×200 mm block, 8 h shift) |
| Daily Output | 26800 pcs/day (400×150×200 mm block, 8 h shift) |
| Daily Output | 30720 pcs/day (400×120×200 mm block, 8 h shift) |
| Daily Output | 34560 pcs/day (400×100×200 mm block, 8 h shift) |
| Compatible Block Types | 390×240×190 / 390×150×190 / 390×115×190 mm (basis to be confirmed) |
| Automation Level | Moving / egg-laying type (no fixed plant required) |
| Raw Materials | Crushed stone, sand, cement, fly ash, cinder, slag, gangue, gravel, perlite |
| Voltage & Frequency | 380 V, 3-phase, 50 Hz (configurable to local voltage) |
| Warranty | 1 year (excluding wearing parts) |
Application Suitability
| Application | Material or Output |
|---|---|
| On-site hollow block production for housing projects | Crushed stone, sand, cement mixed at project location |
| Remote infrastructure block supply | Fly ash, slag, cinder with local aggregate |
| First block plant with minimal infrastructure | Cement, sand, gravel with portable mixer setup |
| Multi-site contractor production | Gangue, perlite, industrial waste blended to local mix design |
What "2400 Blocks per Hour" Actually Requires from the Rest of the Line
The press cycle is only as fast as the slowest station feeding it.
When I first started assembling block lines on the shop floor, the QMY10-15 mobile block machine production line looked straightforward — roll it onto site, power up, start pressing. Then we watched operators stand idle for half a shift because the pan mixer could not discharge fast enough to match a 15-second cycle. A mobile press does not sit on a fixed conveyor loop, so every supporting station must be calculated against the same output target. If the feeding, mixing and curing area are not matched, the rated capacity stays on paper [NEED_CITE: line integration principles for mobile concrete equipment].
Sizing the Mixing Station Around a 15-Second Cycle
The QMY10-15 completes a mould every 15 seconds, which means the mixer must deliver a finished batch at least that often. For a 10-cavity mould producing 400×200×200 mm hollow blocks, each cycle consumes a fixed volume of mix. A mobile block machine production line built around this press typically pairs it with a pan mixer or twin-shaft mixer sized to discharge one full press load per cycle, with a small buffer. Undersizing the mixer is the single most common reason mobile presses fail to reach stated output.
Curing Area and Handling Layout for Egg-Laying Production
Because the QMY10-15 is an egg-laying type, it drops blocks directly onto the ground or a prepared floor and moves forward. This eliminates pallet costs but demands a curing area large enough to hold at least one full shift of output. The mobile block machine production line layout must account for forklift travel paths between the press travel zone, the curing area and the finished block stacking zone. When the curing floor is too small, operators end up stacking wet blocks on top of each other, and breakage climbs [NEED_CITE: on-site concrete block curing standards].
Reading the Specs That Decide Block Quality
Hydraulic pressure at 21 MPa combined with mould vibration at 4500 r/min determines how densely the mix is compacted inside the cavity. Higher pressure alone does not guarantee stronger blocks — the vibration frequency must fluidise the mix so it fills the mould corners before the pressure locks it in place. The 16 kW total power rating covers both the hydraulic pump and the vibration motor, so voltage drop on a long cable run at a remote site can reduce both pressure and vibration simultaneously. The 4500 kg machine mass provides the dead weight needed to keep the press stable during vibration; setting it on soft ground without a levelled base plate introduces movement that shows up as uneven block height.
When the Supporting Equipment Does Not Match the Press
A mixer that cannot keep up forces the press operator to wait, and every idle cycle is lost output that no amount of operator speed can recover. If the raw material feeder delivers inconsistent proportions, block weight varies from one mould to the next, and the buyer discovers the problem only when a batch fails a strength test weeks later. On a mobile block machine production line, these mismatches are harder to diagnose than on a fixed plant because the stations are spread across an open site rather than connected by conveyors [NEED_CITE: quality consistency in mobile block production].
Why a Line-First Approach Changes the Outcome
Block machinery is our single focus, so the QMY10-15 is never quoted as a standalone press. We configure the mixer capacity, feeder type and curing layout against the buyer’s actual mix design and daily target, not a catalogue default. Mould design covers the formats the buyer’s market actually sells, with custom drawings accepted. Automation level is selectable so a contractor can start with manual feeding and add stations later. Installation support includes operator training on the full line, not just the press controls, and wear parts lists are supplied before the first mould change is due.
Documentation & Verification
- Line layout drawing showing QMY10-15 travel path, mixer position and curing area dimensions
- Capacity calculation sheet stating output per block format and assumed shift length
- Mould drawing and format list for every cavity size included in the order
- Hydraulic and electrical schematic matching the dispatched machine configuration
- Voltage and frequency confirmation record signed before production begins
- Factory test record run on the buyer’s specified block format
Installation, Commissioning & Support
- Levelled concrete strip or compacted ground required under the 3150×1800 mm machine footprint
- Dedicated 3-phase circuit rated above 16 kW with voltage confirmed before commissioning
- Machine ships fully assembled; only electrical connections and feeder alignment needed on arrival
- First-run parameter setting covers hydraulic pressure, vibration timing and cycle adjustment per mould
- Operator training addresses mixer loading sequence matched to the 15-second press cycle
- Wear parts list and mould inventory supplied with recommended replacement intervals
Before You Request a Quote
To size the supporting stations correctly around the QMY10-15, we need to know your target block format, the local aggregate you plan to use, and the available curing area dimensions at your site. Share your local voltage and frequency so we can confirm the motor and control configuration before production starts.
Frequently Asked Questions
Q: How is daily output calculated for different block formats?
A: The daily figures assume an 8-hour shift running continuously at the 15-second moulding cycle. For 400×200×200 mm blocks with 10 cavities, that gives 19200 pieces per day. Switching to a 400×100×200 mm mould with 18 cavities raises the figure to 34560 pieces per day under the same cycle and shift assumptions.
Q: Which mixer size works with this mobile press?
A: The mixer must discharge one full press load within or slightly faster than the 15-second cycle. The exact mixer volume depends on the block format and mix density, so we calculate the required batch size once the buyer confirms the target format and raw material proportions.
Q: Does the egg-laying design require pallets?
A: No. The QMY10-15 deposits blocks directly onto a prepared floor surface and moves forward, so pallets are not part of the line. The curing area floor must be level and large enough to hold a full shift of output without blocking the press travel path.
Q: What electrical preparation is needed before the machine arrives?
A: The standard configuration is 380 V, 3-phase, 50 Hz, but voltage and frequency are configurable. We confirm the buyer’s supply before production and include a written record with the shipping documents so the electrician on site can prepare the correct circuit and protection.
